Reciprocating compressor prognostics of an instantaneous failure mode utilising temperature only measurements
Journal article
Loukopoulos, P, Zolkiewski, G, Bennet, I, Sampath, S, Pilidis, P, Duan, F, Sattar, TP and Mba, D (2017). Reciprocating compressor prognostics of an instantaneous failure mode utilising temperature only measurements. Applied Acoustics. 147, pp. 77-86. https://doi.org/10.1016/j.apacoust.2017.12.003
| Authors | Loukopoulos, P, Zolkiewski, G, Bennet, I, Sampath, S, Pilidis, P, Duan, F, Sattar, TP and Mba, D |
|---|---|
| Abstract | Reciprocating compressors are critical components in the oil and gas sector, though their maintenance cost is known to be relatively high. Compressor valves are the weakest component, being the most frequent failure mode, accounting for almost half the maintenance cost. One of the major targets in industry is minimisation of downtime and cost, while maximising availability and safety of a machine, with maintenance considered a key aspect in achieving this objective. The concept of Condition Based Maintenance and Prognostics and Health Management (CBM/PHM) which is founded on the diagnostics and prognostics principles, is a step towards this direction as it offers a proactive means for scheduling maintenance. Despite the fact that diagnostics is an established area for reciprocating compressors, to date there is limited information in the open literature regarding prognostics, especially given the nature of failures can be instantaneous. This work presents an analysis of prognostic performance of several methods (multiple linear regression, polynomial regression, K-Nearest Neighbours Regression (KNNR)), in relation to their accuracy and variability, using actual temperature only valve failure data, an instantaneous failure mode, from an operating industrial compressor. Furthermore, a variation for Remaining Useful Life (RUL) estimation based on KNNR, along with an ensemble technique merging the results of all aforementioned methods are proposed. Prior to analysis, principal components analysis and statistical process control were employed to create !! and ! metrics, which were proposed to be used as health indicators reflecting degradation process of the valve failure mode and are proposed to be used for direct RUL estimation for the first time. Results demonstrated that even when RUL is relatively short due to instantaneous nature of failure mode, it is feasible to perform good RUL estimates using the proposed techniques. |
| Keywords | reciprocating compressor; valve; prognostics; remaining useful life; multiple linear regression; polynomial regression; K-nearest neighbours,; instantaneous failure; principal components analysis; statistical process control; 0203 Classical Physics; 0913 Mechanical Engineering; 1201 Architecture; Acoustics |
| Year | 2017 |
| Journal | Applied Acoustics |
| Journal citation | 147, pp. 77-86 |
| Publisher | Elsevier |
| ISSN | 0003-682X |
| Digital Object Identifier (DOI) | https://doi.org/10.1016/j.apacoust.2017.12.003 |
| Publication dates | |
| 14 Dec 2017 | |
| Publication process dates | |
| Deposited | 19 Mar 2018 |
| Accepted | 10 Dec 2017 |
| Accepted author manuscript | License File Access Level Open |
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Kaur, A., Ma, B, Corsar, M, Sattar, T, Nicholson, IP and Clarke, A (2018). RiserSure: Automated Deployment of Digital Radiography for Subsea Inspection of Flexible Risers. 23rd IEEE International Conference on Emerging Technologies and Factory Automation (ETFA18). Turin, Italy 04 - 07 Sep 2018 https://doi.org/10.1109/ETFA.2018.8502476Indoor Localization of Mobile Robots with Wireless Sensor Network Based on Ultra Wideband using Experimental Measurements of Time Difference of Arrival
Oumar, O, Sattar, T and Tokhi, MO (2018). Indoor Localization of Mobile Robots with Wireless Sensor Network Based on Ultra Wideband using Experimental Measurements of Time Difference of Arrival. CLAWAR 2018. Panama City 10 - 12 Sep 2018Mooring chain climbing robot for NDT inspection applications
Kimball, M, Amit, A, Gmerek, A, Collins, P, Wheateley, A, Shah, K, Liu, J, Dissanayake, M, Caroll, J, Plastropoulos, A, Karfakis, P, Virk, GS and Sattar, TP (2018). Mooring chain climbing robot for NDT inspection applications. Climbing and Walking Robots and Support Technologies for Mobile Machines CLAWAR 2018. Panama City, Panama 10 - 12 Sep 2018 World Scientific Publishing.Towards safe inspection of long weld lines on ship hulls using an autonomous robot
Garrido, GG, Sattar, T, Corsar, M, James, R and Seghier, D (2018). Towards safe inspection of long weld lines on ship hulls using an autonomous robot. 21st International Conference on Climbing and Walking Robots (CLAWAR 2018). Panama 10 - 12 Sep 2018Adaptable legged-magnetic adhesion tracked wheel robotic platform for misaligned mooring chain climbing and inspection
Dissanayake, M, Sattar, TP, Lowe, S, Pinson, I and Gan, T-H (2018). Adaptable legged-magnetic adhesion tracked wheel robotic platform for misaligned mooring chain climbing and inspection. Industrial Robot: An International Journal. https://doi.org/10.1108/IR-04-2018-0074Automated Application of Full Matrix Capture to Assess the Structural Integrity of Mooring Chains
Dissanayake, M, Carswell, D, Corsar, M, Sattar, T, Lowe, S and Gan, T-H (2018). Automated Application of Full Matrix Capture to Assess the Structural Integrity of Mooring Chains. IEEE Access. 6. https://doi.org/10.1109/access.2018.2883378Design and Optimization of Permanent Magnet Based Adhesion Module for Robots Climbing on Reinforced Concrete Surfaces
Howlader, MOF and Sattar, TP (2016). Design and Optimization of Permanent Magnet Based Adhesion Module for Robots Climbing on Reinforced Concrete Surfaces. in: Bi, Y, Kapoor, S and Bhatia, R (ed.) Intelligent Systems and Applications: Extended and Selected Results from the SAI Intelligent Systems Conference (IntelliSys) 2015 Springer. pp. 153-171Multidimensional prognostics for rotating machinery: A review
Li, X, Duan, F, Mba, D and Bennett, I (2017). Multidimensional prognostics for rotating machinery: A review. Advances in Mechanical Engineering. 9 (2). https://doi.org/10.1177/1687814016685004Robotics for Inspection and Decommissioning of Nuclear Power Plant
Sattar, TP (2017). Robotics for Inspection and Decommissioning of Nuclear Power Plant. Presentation to Integrity Management Group, TWI Ltd, Cambridge. Cambridge 08 Feb 2017Reciprocating compressor prognostics
Loukopoulos, P, Sampath, S, Plidis, P, Zolkiewski, G, Bennett, I, Duan, F, Sattar, TP and Mba, D (2017). Reciprocating compressor prognostics. CMSM 2017 7th International Congress Design and Modelling of Mechanical Systems. Hammamet, Tunisia 27 - 29 Mar 2017A comparative study of helicopter planetary bearing diagnosis with vibration and acoustic emission data
Zhou, L, Duan, F, Mba, D and Faris, E (2017). A comparative study of helicopter planetary bearing diagnosis with vibration and acoustic emission data. 2017 IEEE International Conference on Prognostics and Health Management (ICPHM). Dallas, TX, USA 19 - 21 Jun 2017 Institute of Electrical and Electronics Engineers (IEEE). pp. 246-251 https://doi.org/10.1109/ICPHM.2017.7998336Using independent component analysis scheme for helicopter main gearbox bearing defect identification
Duan, F, Corsar, M, Zhou, L and Mba, D (2017). Using independent component analysis scheme for helicopter main gearbox bearing defect identification. 2017 IEEE International Conference on Prognostics and Health Management (ICPHM). Texas, USA 19 - 21 Jun 2017 Institute of Electrical and Electronics Engineers (IEEE). pp. 252-259 https://doi.org/10.1109/ICPHM.2017.7998337A hybrid prognostic methodology for tidal turbine gearboxes
Elasha, F, Mba, D, Togneri, M, Masters, I and Teixeira, JA (2017). A hybrid prognostic methodology for tidal turbine gearboxes. Renewable Energy. 114, pp. 1051-1061. https://doi.org/10.1016/j.renene.2017.07.093Combining Canonical Variate Analysis, Probability Approach and Support Vector Regression for Failure Time Prediction
Xiaochuan, L, Duan, F, Bennett, I and Mba, D (2017). Combining Canonical Variate Analysis, Probability Approach and Support Vector Regression for Failure Time Prediction. 2017 International Conference on Sensing, Diagnostics, Prognostics and Control. Shangai, China 16 - 18 Aug 2017Plenary keynote: Monitoring Safety Critical Infrastructure with Mobile Robots
Sattar, T. (2017). Plenary keynote: Monitoring Safety Critical Infrastructure with Mobile Robots. Silva, M, Virk, GS, Tokhi, MO, Malheiro, B, Guedes, P and Ferreira, P (ed.) 20th International Conference on Climbing and Walking Robots and the Support Technologies for Mobile Machines. Porto, Portugal 11 - 13 Sep 2017 Singapore World Scientific Publishing. pp. 9-9 https://doi.org/10.1142/9789813231047_0004Development of a novel crawler based robot for mooring chain climbing
Dissanayake, M, Howlader, MOF, Sattar, TP, Gan, T and Pinson, I (2017). Development of a novel crawler based robot for mooring chain climbing. 20th International Conference on Climbing and Walking Robots and the Support Technologies for Mobile Machines (CLAWAR). Porto, Portugal 11 - 13 Sep 2017 Singapore World Scientific Publishing.Non-destructive testing robots (NDTBOTS) for in-service storage tank inspection
Anvo, R, Sattar, TP, Gan, T and Pinson, I (2017). Non-destructive testing robots (NDTBOTS) for in-service storage tank inspection. Climbing and Walking Robots and the Support Technologies for Mobile Machines (CLAWAR). Porto Polytechnic, Portugal 11 - 13 Sep 2017Climbing Robots for NDT Applications
Al Rashed, M, Kimball, M, Vega, L, Vera, D, Soler, J, Correa, M, Garcia, A, Virk, GS and Sattar, TP (2017). Climbing Robots for NDT Applications. 20th International Conference on Climbing and Walking Robots and Support Technologies for Mobile Machines, CLAWAR 2017. Porto, Portugal 11 - 13 Sep 2017 World Scientific Publishing. https://doi.org/10.1142/9789813231047_0036Integration and management of solar energy for electric vehicle charging station
Khan, A, Memon, S and Sattar, TP (2017). Integration and management of solar energy for electric vehicle charging station. Solar World Congress 2017 - Innovation for the 100% renewable energy transformation. Abu Dhabi, UAE 29 Oct - 02 Nov 2017Non-Destructive Testing Robot Applications in Hazardous Environments
Sattar, TP (2017). Non-Destructive Testing Robot Applications in Hazardous Environments. Robots in Society: Current Robotics. London South Bank University, London 08 Nov 2017Canonical Variable Analysis for Fault Detection, System Identification and Performance Estimation
Duan, F, Xiaochuan, L, Tariq, S, Ian, B and David, M (2017). Canonical Variable Analysis for Fault Detection, System Identification and Performance Estimation. Lecture Notes in Mechanical Engineering. 3, pp. 247-257. https://doi.org/10.1007/978-3-319-66697-6_25Tracked-wheel crawler robot for vertically aligned mooring chain climbing design:simulation and validation of a climbing robot for mooring chain
Dissanayake, M, Sattar, T, Howlader, O, Pinson, I and Gan, T-H (2017). Tracked-wheel crawler robot for vertically aligned mooring chain climbing design:simulation and validation of a climbing robot for mooring chain. IEEE International Conference on Industrial and Information Systems (ICIIS). Peradeniya, Sri Lanka 15 - 16 Dec 2017 Institute of Electrical and Electronics Engineers (IEEE). https://doi.org/10.1109/ICIINFS.2017.8300423A study on helicopter main gearbox planetary bearing fault diagnosis
Zhou, L, Duan, F, Corsar, M, Elasha, F and Mba, D (2017). A study on helicopter main gearbox planetary bearing fault diagnosis. Applied Acoustics. https://doi.org/10.1016/j.apacoust.2017.12.004Miniaturization of Dipole Antenna for Low Frequency Ground Penetrating Radar
Howlader, MOF and Sattar, TP (2016). Miniaturization of Dipole Antenna for Low Frequency Ground Penetrating Radar. Progress In Electromagnetics Research C (PIER C). 61, pp. 161-170. https://doi.org/10.2528/pierc15103004Feasibility study on using thioether as an emergency backup lubrication system on a large helicopter main gearbox
Duan, F, Tee, S, Corsar, M, Healey, A, Kleine-Beek, W and Mba, D (2016). Feasibility study on using thioether as an emergency backup lubrication system on a large helicopter main gearbox. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. 231 (14). https://doi.org/10.1177/0954406216640573Induction Motor Parameter Estimation Using Sparse Grid Optimization Algorithm
Duan, F, Zivanovic, R, Al-Sarawi, S and Mba, D (2016). Induction Motor Parameter Estimation Using Sparse Grid Optimization Algorithm. IEEE Transactions on Industrial Informatics. PP (99). https://doi.org/10.1109/TII.2016.2573743Miniaturized dipole antenna development for low frequency ground penetrating radar (GPR) system
Howlader, OF and Sattar, TP (2016). Miniaturized dipole antenna development for low frequency ground penetrating radar (GPR) system. IET Colloquium on Antennas, Wireless and Electromagnetics. Glasgow, Scotland 26 - 26 May 2016 Institute of Engineering and Technology (IET). https://doi.org/10.1049/ic.2016.0040Induction Motor Stator Fault Detection by a Condition Monitoring Scheme Based on Parameter Estimation Algorithms
Duan, F and Živanović, R (2016). Induction Motor Stator Fault Detection by a Condition Monitoring Scheme Based on Parameter Estimation Algorithms. Electric Power Components and Systems. 44 (10). https://doi.org/10.1080/15325008.2015.1089336Canonical Variate Analysis for Performance Degradation under Faulty Conditions
Ruiz-Carcel, C, Lao, L, Cao, Y and Mba, D (2016). Canonical Variate Analysis for Performance Degradation under Faulty Conditions. Control Engineering Practice. 54, pp. 70-80. https://doi.org/10.1016/j.conengprac.2016.05.018A comparative study of adaptive filters in detecting a naturally degraded bearing within a gearbox
Elasha, F, Mba, D and Ruiz-Carcel, C (2016). A comparative study of adaptive filters in detecting a naturally degraded bearing within a gearbox. Case Studies in Mechanical Systems and Signal Processing. 3, pp. 1-8. https://doi.org/10.1016/j.csmssp.2015.11.001Helicopter Main Gearbox Bearing Defect Identification using Vibration and Acoustic Emission Techniques
Duan, F, Elasha, F, Greaves, M and Mba, D (2016). Helicopter Main Gearbox Bearing Defect Identification using Vibration and Acoustic Emission Techniques. P2016 IEEE International Conference on Prognostics and Health Management (ICPHM). Carleton University Ottawa, ON, Canada 20 - 22 Jun 2016 Institute of Electrical and Electronics Engineers (IEEE). https://doi.org/10.1109/ICPHM.2016.7542856Helicopter Main Gearbox Bearing Defect Identification with Acoustic Emission Techniques
Duan, F, Elasha, F, Mba, D and Bennett, I (2016). Helicopter Main Gearbox Bearing Defect Identification with Acoustic Emission Techniques. IEEE International Conference on Prognostics and Health Management. Ottawa, Canada 20 - 22 Jun 2016 Institute of Electrical and Electronics Engineers (IEEE).Rotating machine prognostics using system-level models
Li, X, Duan, F, Mba, D and Bennett, I (2016). Rotating machine prognostics using system-level models. 2016 International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE 2016) 2016 World Congress on Engineering Asset Management (WCEAM 2016). Jiuzhaigou, Sichuan, China 25 - 28 Jul 2016Low Speed Bearing Condition Monitoring – A Case Study
Duan, F, Nze, I and Mba, D (2016). Low Speed Bearing Condition Monitoring – A Case Study. Proceedings of 2016 International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE 2016) and 2016 World Congress on Engineering Asset Management (WCEAM2016). Jiuzhaigou, Sichuan, China 25 - 28 Jul 2016Development of a Wall Climbing Robotic Ground Penetrating Radar System for Inspection of Vertical Concrete Structures
Sattar, TP, Howlader, MOF and Dudley, S (2016). Development of a Wall Climbing Robotic Ground Penetrating Radar System for Inspection of Vertical Concrete Structures. International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering. 10 (8), pp. 1346-1352.Deployment of laser cutting head with wall climbing robot for nuclear decommissioning
Sattar, TP, Hilton, P and Howlader, MOF (2016). Deployment of laser cutting head with wall climbing robot for nuclear decommissioning. 19th International Conference on Climbing and Walking Robots and Support Technologies for Mobile Machines (CLAWAR 2016). London 12 - 14 Sep 2016 World Scientific Publishing.A comparative study of the effectiveness of vibration and acoustic emission in diagnosing a defective bearing in a planetary gearbox
Elasha, F, Greaves, M, Mba, D and Duan, F (2016). A comparative study of the effectiveness of vibration and acoustic emission in diagnosing a defective bearing in a planetary gearbox. Applied Acoustics. 115, pp. 181-195. https://doi.org/10.1016/j.apacoust.2016.07.026Fire suppression systems in aircraft: Their past, present & future
Benson, CM, Fernandez-Cerezo, G, Holborn, PG and Mba, D (2016). Fire suppression systems in aircraft: Their past, present & future. Fire Investigation. 1 (3), pp. 34-41.Helicopter gearbox bearing fault detection using separation techniques and envelope analysis
Zhou, L, Duan, F, Mba, D, Corsar, M, Greaves, M, Sampath, S and Elasha, F (2016). Helicopter gearbox bearing fault detection using separation techniques and envelope analysis. Prognostics and System Health Management Conference (PHM-Chengdu), 2016. Chengdu, China 19 - 21 Oct 2016 Institute of Electrical and Electronics Engineers (IEEE). https://doi.org/10.1109/PHM.2016.7819888Dealing with missing data for prognostic purposes
Loukopoulos, P, Sampath, S, Pilidis, P, Zolkiewski, G, Bennett, I, Duan, F and Mba, D (2016). Dealing with missing data for prognostic purposes. Prognostics and System Health Management Conference. Chengdu, China 19 - 21 Oct 2016 Institute of Electrical and Electronics Engineers (IEEE). https://doi.org/10.1109/PHM.2016.7819934Using empirical mode decomposition scheme for helicopter main gearbox bearing defect identification
Duan, F, Corsar, M and Mba, D (2016). Using empirical mode decomposition scheme for helicopter main gearbox bearing defect identification. Prognostics and System Health Management Conference (PHM-Chengdu), 2016. Chengdu, China 19 - 21 Oct 2016 Institute of Electrical and Electronics Engineers (IEEE). https://doi.org/10.1109/PHM.2016.7819829Bearing signal separation of commercial helicopter main gearbox
Elasha, F, Greaves, M and Mba, D (2016). Bearing signal separation of commercial helicopter main gearbox. Procedia CIRP. 59, pp. 111-115. https://doi.org/10.1016/j.procir.2016.09.030Safeguarding Safety Critical Infrastructure with Mobile Robot Inspectors , Opportunities and Challenges
Sattar, TP (2016). Safeguarding Safety Critical Infrastructure with Mobile Robot Inspectors , Opportunities and Challenges. International Conference on Sustainable Vital Technologies in Engineering and Informatics, BUE ACE1 2016. Cairo, Egypt 07 - 09 Nov 2016Wireless Acoustic Emission Transmission System Designed for Fault Detection of Rotating Machine
Zhou, L, Duan, F and Mba, D (2016). Wireless Acoustic Emission Transmission System Designed for Fault Detection of Rotating Machine. Lecture Notes in Networks and Systems. 4, pp. 201-207. https://doi.org/10.1007/978-3-319-48725-0_19Numerical fitting-based likelihood calculation to speed up the particle filter
Li, T, Sun, S, Corchado, JM, Sattar, TP and Si, S (2016). Numerical fitting-based likelihood calculation to speed up the particle filter. International Journal of Adaptive Control and Signal Processing. 30 (11), pp. 1583-1602. https://doi.org/10.1002/acs.2656