Role of Thermal Spray in Combating Climate Change

Journal article


Viswanathan, V., Kumar, N., Goel, G., Matthews, A. and Goel, S. (2021). Role of Thermal Spray in Combating Climate Change. Emergent Materials. https://doi.org/10.1007/s42247-021-00307-1
AuthorsViswanathan, V., Kumar, N., Goel, G., Matthews, A. and Goel, S.
Abstract

Thermal spraying is a scalable surface engineering technique used to add or to restore functionality of a solid surface by applying a coating. Examples of this include protection against wear, erosion, abrasion and heat. In a specific sense, thermal spraying is particularly used to deposit thermal barrier coatings which finds use in transportation, power generation and automotive sector. As being a surface technique, thermal spraying much like other surface coating techniques prevents the use of bulk materials and in turn offer longevity to the life of the component, so it already contributes to the reduction of global warming by virtue of avoiding the use of excessive material and improving fuel efficiency. In terms of its contribution to the cause of global warming, thermal spraying stands in sharp contrast to the energy-intensive processes such as melting, casting, extrusion, welding. With the rise of additive manufacturing, it is possible to use thermal spray to complement that process in many ways and “cold spray additive manufacturing” (CSAM) is already gaining popularity. The thermal spraying technique relies on using selective types of gases – hydrogen being one of them and few types of metals/alloys which are now classed as critical raw materials due to them being on the supply risk register. Efforts to consider recycling, reuse and to find alternatives to these is very timely to continue drawing the advantage of thermal spraying being a relatively green technique. In particular, the Green energy initiatives and the drive to develop energy storage and battery technologies could challenge the supply of raw materials such as hydrogen gas and rare earth elements. This underlines the research and development need for alternate materials and processes to address the issue of climate change discussed at the COP 26 Summit at Glasgow in 2021. The combination of digital technologies and thermal spray coatings will reduce gas, powder and power consumption, which will make this manufacturing process even greener.

KeywordsCritical Raw Materials, Thermal Spray, Climate Change, Materials Science and Engineering, Energy Conservation
Year2021
JournalEmergent Materials
PublisherSpringer Nature
Digital Object Identifier (DOI)https://doi.org/10.1007/s42247-021-00307-1
Web address (URL)https://www.springer.com/journal/42247
Publication dates
Print26 Oct 2021
Publication process dates
Accepted25 Sep 2021
Deposited30 Sep 2021
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An experimental study on lap joining of multiple sheets of aluminium alloy (AA 5754) using friction stir spot welding
Goel, S., Zlatanovic DL and Balos S (2020). An experimental study on lap joining of multiple sheets of aluminium alloy (AA 5754) using friction stir spot welding. International Journal of Advanced Manufacturing Technology. 107, pp. 3093-3107. https://doi.org/10.1007/s00170-020-05214-z
Towards an improved understanding of plasticity, friction and wear mechanisms in precipitate containing AZ91 Mg alloy
Kumar D, Goel, S., Gosvami N and Jain J (2020). Towards an improved understanding of plasticity, friction and wear mechanisms in precipitate containing AZ91 Mg alloy. Materialia. 10, p. 100640. https://doi.org/10.1016/j.mtla.2020.100640
Functional evaluation and testing of a newly developed Teleost’s Fish Otolith derived biocomposite coating for healthcare
Goel, S, Montanez, N. D., Carreno, H., Escobar, P., Estupinan, H. A., Pena, D. Y. and Endrino, J. L. (2020). Functional evaluation and testing of a newly developed Teleost’s Fish Otolith derived biocomposite coating for healthcare. Scientific Reports. 10 (1), pp. 1-16. https://doi.org/10.1038/s41598-019-57128-w
Fused deposition modeling-based additive manufacturing (3D printing): techniques for polymer material systems
Daminabo, S. C., Goel, S, Grammatikos, S. A., Nezhad, H. Y. and Thakur, V. K. (2020). Fused deposition modeling-based additive manufacturing (3D printing): techniques for polymer material systems. Materials Today Chemistry. 16, p. 100248. https://doi.org/10.1016/j.mtchem.2020.100248
On the Use of the Theory of Critical Distances with Mesh Control for Fretting Fatigue Lifetime Assessment
Zabala, A., Infante-Garcia, Giner, E., Goel, S., Endrino, J.L. and Llavori, I. (2020). On the Use of the Theory of Critical Distances with Mesh Control for Fretting Fatigue Lifetime Assessment . Tribology International. 142, p. 105985. https://doi.org/https://doi.org/10.1016/j.triboint.2019.105985
Ultra-Low Temperature CO Oxidation Activity of Octahedral Site Cobalt Species in Co3O4 Based Catalysts: Unravelling the Origin of Unique Catalytic Property
Baidya, T., Murayama, T., Nellaiappan, S., Kumar, N., Bera, P., Safonova, O., Lin, M., Priolkar, K.R., Kundo, S., Rao, B.S., Steiger, P., Sharma, S., Biswas, K., Pradhan, S.K., Lingaiah, N., Malviya, K.D. and Hatura, M. (2019). Ultra-Low Temperature CO Oxidation Activity of Octahedral Site Cobalt Species in Co3O4 Based Catalysts: Unravelling the Origin of Unique Catalytic Property. The Journal of Physical Chemistry C. https://doi.org/10.1021/acs.jpcc.9b04136
Benchmarking of several material constitutive models for tribology, wear, and other mechanical deformation simulations of Ti6Al4V
Liu C, Goel S, Llavori I, Stolf P, Giusca CL, Zabala A, Kohlscheen J, Paiva JM, Endrino JL and Veldhuis SC Fox Rabinovich GS (2019). Benchmarking of several material constitutive models for tribology, wear, and other mechanical deformation simulations of Ti6Al4V. Journal of the Mechanical Behavior of Biomedical Materials. 97, pp. 126-137. https://doi.org/10.1016/j.jmbbm.2019.05.013
Cryomilling: An environment friendly approach of preparation large quantity ultra refined pure aluminium nanoparticles
Kumar, N. and Biswas, K. (2019). Cryomilling: An environment friendly approach of preparation large quantity ultra refined pure aluminium nanoparticles. Journal of Materials Research and Technology. 8 (1), pp. 63-74. https://doi.org/10.1016/j.jmrt.2017.05.017
Stabilization of a Highly Concentrated Colloidal Suspension of Pristine Metallic Nanoparticles
Kumar, N., Biswas, K., Tiwary, C.S., Machado, L.D. and Gupta, R.K. (2019). Stabilization of a Highly Concentrated Colloidal Suspension of Pristine Metallic Nanoparticles. Langmuir. 35 (7), pp. 2668-2673. https://doi.org/10.1021/acs.langmuir.8b03401
The Effect of Configurational Entropy of Mixing on the Design and Development of Novel Materials
Biswas, K. and Kumar, N. (2019). The Effect of Configurational Entropy of Mixing on the Design and Development of Novel Materials. Proceedings of the Indian National Science Academy. 86 (3), pp. 1127-1134. https://doi.org/10.16943/ptinsa/2019/49674
Fabrication of functionalised surfaces on Gum metal (Ti-30Nb) using micromachining
Hawi, S., Dickins, A., Pardal, G.R., Giusca, C., Pearce, O. and Goel, S. (2019). Fabrication of functionalised surfaces on Gum metal (Ti-30Nb) using micromachining . euspen’s 19th International Conference & Exhibition, Bilbao, ES, June 2019. Bilbao 03 - 07 Jun 2019 EUSPEN.
Suppressing the Use of Critical Raw Materials in Joining of AISI 304 Stainless Steel Using Activated Tungsten Inert Gas Welding
Balos, S., Dramicanin, M., Janjatovic, P., Zabunov, I., Pilic, B., Goel, S. and Szutkowska, M. (2019). Suppressing the Use of Critical Raw Materials in Joining of AISI 304 Stainless Steel Using Activated Tungsten Inert Gas Welding. Metals. 9 (11), p. 1187. https://doi.org/https://doi.org/10.3390/met9111187
The role of high-pressure coolant in the wear characteristics of WC-Co tools during the cutting of Ti–6Al–4V
Stolf, P., Paiva, J.M., Ahmed, Y.S., Endrina, J.L., Goel, S. and Veldhuis, S.C. (2019). The role of high-pressure coolant in the wear characteristics of WC-Co tools during the cutting of Ti–6Al–4V. Wear. 440-441, p. 203090. https://doi.org/10.1016/j.wear.2019.203090
Molecular dynamics simulation of the elliptical vibration assisted machining (EVAM) of pure iron
Goel S, Martinez FD, Chavoshi SZ, Khatri N and Giusca C (2018). Molecular dynamics simulation of the elliptical vibration assisted machining (EVAM) of pure iron. Journal of Micromanufacturing. 1 (1), pp. 6-19. https://doi.org/10.1177/2516598418765359
The possibility of performing FEA analysis of a contact loading process fed by the MD simulation data
Goel S, Iñigo Llavori AZ, Giusca C, Veldhuis SC and Endrino JL (2018). The possibility of performing FEA analysis of a contact loading process fed by the MD simulation data. International Journal of Machine Tools and Manufacture. 134, pp. 79-80. https://doi.org/10.1016/j.ijmachtools.2018.07.003
Preparation of nanocrystalline high-entropy alloys via cryomilling of cast ingots
Kumar, N., Tiwary, C. and Biswas, K. (2018). Preparation of nanocrystalline high-entropy alloys via cryomilling of cast ingots. Journal of Materials Science. 53 (19), pp. 13411-13423. https://doi.org/10.1007/s10853-018-2485-z
Effect of Al Addition on the Microstructural Evolution of Equiatomic CoCrFeMnNi Alloy
Kumar, J., Kumar, N., Das, S., Gurao, N. and Biswas, K. (2018). Effect of Al Addition on the Microstructural Evolution of Equiatomic CoCrFeMnNi Alloy. Transactions of the Indian Institute of Metals. 71 (11), pp. 2749-2758. https://doi.org/10.1007/s12666-018-1443-4
Incipient plasticity in tungsten during nanoindentation: Dependence on surface roughness, probe radius and crystal orientation
Beake B and Goel, S. (2018). Incipient plasticity in tungsten during nanoindentation: Dependence on surface roughness, probe radius and crystal orientation. International Journal of Refractory Metals and Hard Materials. 75, pp. 63-69. https://doi.org/https://doi.org/10.1016/j.ijrmhm.2018.03.020
Designing nanoindentation simulation studies by appropriate indenter choices: Case study on single crystal tungsten
Goel, S., Cross, G., Stukowski, A., Gamsjager, E., Beake, B. and Agrawal, A. (2018). Designing nanoindentation simulation studies by appropriate indenter choices: Case study on single crystal tungsten. Computational Materials Science. 152, pp. 196-210. https://doi.org/https://doi.org/10.1016/j.commatsci.2018.04.044
Low-Temperature CO Oxidation over Combustion Made Fe- and Cr-Doped Co3O4 Catalysts: Role of Dopant’s Nature toward Achieving Superior Catalytic Activity and Stability
Baidya, T., Murayama, P., Bera, P., Safonova, O.V., Steiger, P., Kumar, N., Biswas, K. and Haruta, M. (2017). Low-Temperature CO Oxidation over Combustion Made Fe- and Cr-Doped Co3O4 Catalysts: Role of Dopant’s Nature toward Achieving Superior Catalytic Activity and Stability. The Journal of Physical Chemistry C. 121 (28), p. 15256–15265. https://doi.org/10.1021/acs.jpcc.7b04348
Current trends and future of sequential micro-machining processes on a single machine tool
Chavoshi, S.Z., Goel, S. and Morantz, P. (2017). Current trends and future of sequential micro-machining processes on a single machine tool. Materials & Design. 127, pp. 37-53. https://doi.org/10.1016/j.matdes.2017.04.057
Cyclic nanoindentation and nano-impact fatigue mechanisms of functionally graded TiN/TiNi film
Faisal NH, Prathuru AK, Goel S, Ahmed R, Droubi MG, Beake BD and Fu YQ (2017). Cyclic nanoindentation and nano-impact fatigue mechanisms of functionally graded TiN/TiNi film. Shape Memory and Superelasticity. 3, pp. 149-167. https://doi.org/10.1007/s40830-017-0099-y
Addressing the discrepancy of finding equilibrium melting point of silicon using MD simulations
Chavoshi SZ, Xu S and Goel S (2017). Addressing the discrepancy of finding equilibrium melting point of silicon using MD simulations. Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences. https://doi.org/10.1098/rspa.2017.0084
Influence of temperature on the anisotropic cutting behaviour of single crystal silicon: A molecular dynamics simulation investigation
Chavoshi, S.Z., Goel, S. and Luo, X. (2016). Influence of temperature on the anisotropic cutting behaviour of single crystal silicon: A molecular dynamics simulation investigation. Journal of Manufacturing Processes. 23, pp. 201-210. https://doi.org/10.1016/j.jmapro.2016.06.009
Advances in the surface defect machining (SDM) of hard steels
Rashid, W.B. and Goel, S. (2016). Advances in the surface defect machining (SDM) of hard steels. Journal of Manufacturing Processes. 23, pp. 37-46. https://doi.org/10.1016/j.jmapro.2016.05.007
Influence of microstructure on the cutting behaviour of silicon
Goel, S., Kovalchenko, A., Stukowski, A. and Cross, G. (2016). Influence of microstructure on the cutting behaviour of silicon. Acta Materialia. 105, pp. 464-478. https://doi.org/10.1016/j.actamat.2015.11.046
Green synthesis of Ag nanoparticles in large quantity by cryomilling
Kumar, N., Biswas, K. and Gupta, R. K. (2016). Green synthesis of Ag nanoparticles in large quantity by cryomilling. RSC Advances. 6 (112), pp. 111380-111388. https://doi.org/10.1039/c6ra23120a