Design and development of lead-free glass-metallic vacuum materials for the construction and thermal performance of smart fusion edge-sealed vacuum glazing

Journal article

Memon, S. and Eames, P.C. (2020). Design and development of lead-free glass-metallic vacuum materials for the construction and thermal performance of smart fusion edge-sealed vacuum glazing. Energy and Buildings. 227, pp. 110430-110430. https://doi.org/10.1016/j.enbuild.2020.110430
AuthorsMemon, S. and Eames, P.C.
Abstract

Advancement in hermetic (vacuum-tight) edge-sealing materials has been one of the challenges since decades because of the existing cost, use of hazardous substance and complexity-to-construct issues in vacuum glazing. This paper presents novel experimental findings with designs and methods developed to construct and analyse thermal performance of the fusion edge-sealed vacuum glazing. The novel concept of fusion edge-seal consists of forming a thin glass-metallic rigid textured layer, in which the formation processes and experimental glass-metallic textured surface bonding property tests of 15 samples are microstructurally analysed using FIB-SEM and optical microscopy and succeeded the correct mixture of B2O338-Sn62 wt%. Experimental analyses of at least 60 samples conducted using different techniques and Pb-free materials, among which five vacuum glazing samples of various designs and techniques discussed in this paper. The fusion edge-sealed vacuum glazing, constructed with bonded Sn62-B2O338 wt% surface textured fused with Sn90-In10 wt% alloy at 450 °C, achieved at the hot-plate surface heat induction of 50 ± 5 °C and the cavity vacuum pressure of 8.2 · 10−4 Pa. Validated 3D FEM employed and the centre-of-sheet and total thermal transmittance values of fusion edge-sealed vacuum glazing (sample ‘A5’), area of 300 · 8300 mm with 10 mm wide fusion edge-seal, predicted to be 1.039 and 1.4038 Wm−2K−1, respectively.

Year2020
JournalEnergy and Buildings
Journal citation227, pp. 110430-110430
PublisherElsevier BV
ISSN0378-7788
Digital Object Identifier (DOI)https://doi.org/10.1016/j.enbuild.2020.110430
Publication dates
Print15 Nov 2020
Online02 Sep 2020
Publication process dates
Accepted27 Aug 2020
Deposited10 Sep 2020
Accepted author manuscript
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Effect of Cavity Vacuum Pressure Diminution on Thermal Performance of Triple Vacuum Glazing
Memon, S, Farukh, F and Kandan, K (2018). Effect of Cavity Vacuum Pressure Diminution on Thermal Performance of Triple Vacuum Glazing. Applied Sciences. 8 (9), pp. 1705-1719. https://doi.org/10.3390/app8091705
Experimental and Analytical Simulation Analyses on the Electrical Performance of Thermoelectric Generator Modules for Direct and Concentrated Quartz-Halogen Heat Harvesting
Memon, S and Noman Tahir, K (2018). Experimental and Analytical Simulation Analyses on the Electrical Performance of Thermoelectric Generator Modules for Direct and Concentrated Quartz-Halogen Heat Harvesting. Energies. 11 (12), pp. 3315-3315. https://doi.org/10.3390/en11123315
The influence of low-temperature surface induction on evacuation, pump-out hole sealing and thermal performance of composite edge-sealed vacuum insulated glazing
Memon, Saim, Fang, Yueping and Eames, Philip C (2018). The influence of low-temperature surface induction on evacuation, pump-out hole sealing and thermal performance of composite edge-sealed vacuum insulated glazing. Renewable Energy. 135, pp. 450-464. https://doi.org/10.1016/j.renene.2018.12.025
Design and fabrication of vacuum glazing units using a new low temperature hermetic glass edge sealing method
Memon, S and Eames, PC (2013). Design and fabrication of vacuum glazing units using a new low temperature hermetic glass edge sealing method. Vacuum Symposium 4 & Vacuum Expo. Coventry 16 - 17 Oct 2013 London South Bank University.
Design & Development of Triple Vacuum glazing: An Investigation on Cost Effective Hermetic Sealing Materials & Predictions of Heat Load in a Solid Wall Dwelling
Memon, S (2012). Design & Development of Triple Vacuum glazing: An Investigation on Cost Effective Hermetic Sealing Materials & Predictions of Heat Load in a Solid Wall Dwelling. 1st International Conference on Research and Education of Energy Efficiency in Buildings. Loughborough UK Jul 2012 London South Bank University.
Scope of Concentrated Solar Power Technology in Pakistan
Memon, S (2007). Scope of Concentrated Solar Power Technology in Pakistan. 1st National Conference on Assessment & Proper Utilization of Indigenous Energy Resources and Their Impact on Environment. Sindh, Pakistan London South Bank University.
Heat load and solar gain prediction for solid wall dwellings retrofitted with triple vacuum glazing for selected window to wall area ratios
Memon, S and Eames, PC (2012). Heat load and solar gain prediction for solid wall dwellings retrofitted with triple vacuum glazing for selected window to wall area ratios. World Renewable Energy Forum. Denver, Colorado 13 - 17 May 2012 ASES.
Advancement in the Vacuum Glass Sealing Materials and Heat Load Predictions of Triple Vacuum Glazing
Memon, S and Eames, PC (2012). Advancement in the Vacuum Glass Sealing Materials and Heat Load Predictions of Triple Vacuum Glazing. 3rd Vacuum Symposium 2012. Coventry 17 - 18 Oct 2012 London, UK Institute of Physics.
An investigation on edge sealing materials for the fabrication of vacuum glazing
Memon, S and Eames, PC (2013). An investigation on edge sealing materials for the fabrication of vacuum glazing. 3rd School of Electrical, Electronic and Systems Engineering (EESE) Research conference. Loughborough, UK 22 Mar 2013 Loughborough University. https://doi.org/10.13140/RG.2.1.5106.6720
Application of vacuum technology: Vacuum insulated glazing- improving the energy efficiency of buildings
Memon, S (2014). Application of vacuum technology: Vacuum insulated glazing- improving the energy efficiency of buildings. VACUUM Group newsletter. 14 (1), pp. 18-19.
Analysing the potential of retrofitting ultra-low heat loss triple vacuum glazed windows to an existing UK solid wall dwelling
Memon, S (2014). Analysing the potential of retrofitting ultra-low heat loss triple vacuum glazed windows to an existing UK solid wall dwelling. International Journal of Renewable Energy Development (IJRED). 3 (3), pp. 161 - 174. https://doi.org/10.14710/ijred.3.3.161-174
Investigating energy saving performance interdependencies with retrofit triple vacuum glazing for use in UK dwelling with solid walls, Sustainable Development on Building and Environment
Memon, S (2015). Investigating energy saving performance interdependencies with retrofit triple vacuum glazing for use in UK dwelling with solid walls, Sustainable Development on Building and Environment. Sustainable Development on Building and Environment: Proceedings of the 7th International Conference,. Reading, UK 28 Jul 2015 London South Bank University.
Solar Energy Gain and Space-Heating Energy Supply Analyses for Solid-Wall Dwelling Retrofitted with the Experimentally Achievable U-value of Novel Triple Vacuum Glazing
Memon, S and Eames, PC (2017). Solar Energy Gain and Space-Heating Energy Supply Analyses for Solid-Wall Dwelling Retrofitted with the Experimentally Achievable U-value of Novel Triple Vacuum Glazing. Journal of Daylighting. 4 (1), pp. 15-25. https://doi.org/10.15627/jd.2017.2
Experimental measurement of hermetic edge seal's thermal conductivity for the thermal transmittance prediction of triple vacuum glazing
Memon, S (2017). Experimental measurement of hermetic edge seal's thermal conductivity for the thermal transmittance prediction of triple vacuum glazing. Case Studies in Thermal Engineering. 10, pp. 169-178. https://doi.org/10.1016/j.csite.2017.06.002
Predicting the Solar Energy and Space-heating Energy Performance for Solid-wall Detached House Retrofitted with the Composite Edge-sealed Triple Vacuum Glazing
Memon, S and Eames, PC (2017). Predicting the Solar Energy and Space-heating Energy Performance for Solid-wall Detached House Retrofitted with the Composite Edge-sealed Triple Vacuum Glazing. Energy Procedia. 122 (122), pp. 565-570. https://doi.org/10.1016/j.egypro.2017.07.419
Predicting the Solar Energy and Space-heating Energy Performance for Solid-wall Detached House Retrofitted with the Composite Edge-sealed Triple Vacuum Glazing
Memon, S (2017). Predicting the Solar Energy and Space-heating Energy Performance for Solid-wall Detached House Retrofitted with the Composite Edge-sealed Triple Vacuum Glazing. CISBAT 2017 International Conference – Future Buildings & Districts – Energy Efficiency from Nano to Urban Scale. Lausanne, Switzerland 06 - 08 Sep 2017
Integration and management of solar energy for electric vehicle charging station
Khan, A, Memon, S and Sattar, TP (2017). Integration and management of solar energy for electric vehicle charging station. Solar World Congress 2017 - Innovation for the 100% renewable energy transformation. Abu Dhabi, UAE 29 Oct - 02 Nov 2017
Design, Development and Thermal Performance Analysis of Ultra-Low Heat Loss Triple Vacuum Glazing
Memon, S (2017). Design, Development and Thermal Performance Analysis of Ultra-Low Heat Loss Triple Vacuum Glazing. Solar World Congress 2017 - Innovation for the 100% renewable energy transformation. Abu Dhabi, UAE 02 - 29 Nov 2017
Energy efficient vacuum glazed window: A system design and investigations on hermetic sealing materials
Memon, S and Eames, PC (2013). Energy efficient vacuum glazed window: A system design and investigations on hermetic sealing materials. Research That Matters 2013. Loughborough University 07 Mar 2013 Loughborough University.
Fabrication of Energy Efficient Vacuum Glazing using a Novel Edge Sealing Material
Memon, S and Eames, PC (2013). Fabrication of Energy Efficient Vacuum Glazing using a Novel Edge Sealing Material. 3rd Low Carbon Energy for Development Network Workshop. London The Low Carbon Energy for Development Network (LCEDN) .