An assembly-oriented novel low-carbon masonry building method with unfired 3D printed earthen blocks

Conventional earthen building methods such as cob and adobe are relevant for developing countries but labour-intensive, expensive and slow for developed countries. Automation in construction has been increasingly favourable in developed countries, especially buildings constructed with 3D printed cementitious materials. 3D printed earthen materials demonstrate a better environmental performance compared to 3D printed cementitious materials due to the energy intensive manufacturing of cement. Moreover, conventional earthen methods, such as cob, create earthen buildings with solid sections while 3D printing allows a hollow section and various infill designs using less material. Despite the benefits, the research on the mechanical strength of 3D-printed earthen structures is still limited. The lack of data on the mechanical performance of 3D printed earthen structures, is one of the obstacles preventing the mainstream construction industry from approaching this novel building method. Our research investigates an assembly-oriented novel low-carbon masonry building method with unfired 3D-printed earthen blocks and explores its adaptability to the mainstream construction industry with a critical comparison based on mechanical properties.